Why Is It Essential To Use Alignment Shims In Your Industry?

Shims are thin pieces of metal used to level, align, separate and fill various equipment parts and prevent them from wearing. They are small and therefore overlooked most of the time but, they are true of great significance. They have a significant impact on any system’s working and, if gone wrong, can cause a lot of damage financially. Several types of shims are available in the market, from simple plain sheets to flexible complex geometries. All serve the same purpose, i.e. facilitate smooth functioning of equipment. 

There are many uses and benefits of shimming some of them are explained below:

1) Helps with tolerance requirements

Whenever a piece of equipment is designed, the most crucial factor in mind is the tolerance around its components. The tolerance requirement of the equipment is considered at all levels of the manufacturing process, from planning to testing equipment. This process is quite expensive and failure to optimise, resulting in unprepared workers and costing the company a ton load of money in maintenance and repairing in case of malfunction.

This situation is where alignment shims come to play. They are placed between two parts of the machine and fill the gap so that the tolerance requirement of the equipment is reduced, leading to reduced costs on maintenance and repairing.

2) Highly used in the manufacturing of parts

In the industrial market, shims are well known for their significance in almost every manufacturing industry. They are not just thin pieces of metal but are an essential helper for the successful execution of a machine. They come in a diverse variety of materials such as plastic, wood or metal, and they also come in a range of thicknesses. They can be used for different purposes, such as to align the parts in order, fill the gaps between them, level the surface, or reduce friction by bearing shims. 

In a nutshell, shims are widely used in the manufacturing industry for different purposes and are of great significance. You should also enhance the performance of your industry with the help of shims.

3) Extend equipment’s life

Wear and tear are part of any machine’s journey; anyone in the manufacturing industry must be fully aware of this fact. Therefore, components are a subject of constant repair and replacement due to natural wear and tear. For example, in automobile industries, breaks are constantly rubbed, and after some time, they become smooth and ineffective. Similarly, many parts of equipment wear due to usage. 

Bearing Shims are often used as sacrificial implants that take the natural burns and weathering so that the primary assemblies are safe and do not need constant repair. Shims can be replaced during scheduled maintenance. Hence, increasing the lifespan of the equipment.

4) Cost-effective and delegates workload

Are shims expensive? Many might wonder. The quality, quantity and variety of shims matter differently in different situations. It is essential to accurately fulfil all the specific shim needs because minor errors can lead to equipment failure and, therefore, loss of money. Shims can reduce the workload of workers. Absence shims can result in additional costs, poor quality, inefficiency and more. Also, it can result in injuries of workers and suck up the industry’s time and resources. At the same time, shims are a better option for price, quality and effectiveness in the long run. They are also safer and professionally made to facilitate workers efficiency.

In a nutshell, 

Shims are small, but their role in the smooth functioning of any equipment is enormous. They make sure that the objects are perfectly aligned, filled, separated equally with 100% accuracy. They are also used as wear compensation so that the lifespan of the equipment can improve. It saves us cost by making the low system maintenance less prone to failure by eliminating room for errors. They come in all shapes and sizes, from simple to complex flexible designs. Nowadays, shims are widely used in almost every industry sector, and people recognise their importance irrespective of their size. You should too

Sachin Enterprises provides you with all kinds of shims, such as alignment shims, precut shims and many more. Visit them at Sachinshim.com